Manufacturing order costs

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Odoo Manufacturing automatically calculates the cost of each manufacturing order, and the average production cost of a product, based on its bill of materials (BoM) and completed orders. This helps businesses track true product profitability.

MO cost versus real cost

The MO cost is the estimated cost based on the BoM’s components and operations. The real cost is what the order actually costs, which can differ if an operation takes longer than expected, more components are used than specified, or component prices change.

How costs are configured

  • Component cost is calculated automatically from the average purchase price across purchase orders, shown in the Cost field on the component’s product form. It can be entered manually, but a future purchase order resets it to the computed value.
  • Work centre cost is set on the work centre’s General Information tab: Cost per hour (per workcenter) for running the equipment, and per employee for staff time, used to calculate the estimated MO cost.
  • Employee cost is set in the Employees app, on an employee’s Settings tab, in Hourly Cost. This figure is used for the real cost instead of the work centre’s per-employee estimate.

How to configure a BoM for accurate costing

  1. Go to Manufacturing app > Products > Bills of Materials and open or create a BoM.
  2. On the Components tab, add each component and its Quantity.
  3. On the Operations tab, add each operation with its Work Center and Default Duration (or set Duration Computation to calculate it from past work orders).

Viewing MO and average costs

Open a manufacturing order and click its Overview smart button to see the MO Cost and Real Cost broken down by component and operation. Both match before work starts, may diverge during production, and match again once the order is completed.

A product’s average manufacturing cost, based on every completed order, is shown in the Cost field on its product form. The Compute Price from BoM button resets it to the BoM’s expected cost, though it will continue to update as future orders complete.

Example

A BoM for a putting green lists two components costing $50.00 combined, and four operations costing $15.00 in total, giving an estimated cost of $65.00.

If production takes ten minutes longer than expected, the Real Cost rises to $70.00 during manufacturing.

Once the order is marked Done, MO Cost updates to match Real Cost at $70.00, and the product’s average Cost becomes $67.50, the average of the original and real costs.

Frequently asked questions

What is the difference between MO cost and real cost?

MO cost is the estimated cost based on the bill of materials; real cost is what the order actually costs once work is done, and the two match once the order is completed.

Where do I set an employee’s hourly cost?

In the Employees app, on the employee’s Settings tab, in the Hourly Cost field under Application Settings.

Need help?

Need help understanding manufacturing costs in Odoo? Contact support@thoughtlogik.com or see our Odoo implementation services.

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